Kiev: PWI, 2005. - 260 pp. - Format 200x297 mm. Softback, $50 The catalog contains information on new technologies, materials and equipment developed at the E.O. Paton Electric Welding Institute of the NAS of Ukraine for welding, cutting, surfacing, brazing, protective coating application and other allied processes, which are offered for sale. It may be useful for a broad range of engineering-technical staff, technologists, designers, entrepreneurs, involved in mechanical and power engineering, construction, ship-building, metallurgy and other industries. CONTENTS From Editorial Board 3 Electric welding of soft tissues in surgery 13 Capacitor discharge butt welding 14 Materials, technologies and equipment for plasma powder cladding 15 Materials and technologies for arc cladding of dies and die fixtures 15 Flux-cored wire and technology for arc surfacing of railroad frogs of Hadfield steel 110G13L 16 Reconditioning arc hard-facing of worn out tram rails 17 Arc hard-facing of drill pipe joints 17 Arc hard-facing of hydraulic press rams 17 Arc cladding of rollers of slab continuous casting machines 18 Arc cladding of hot steel rolls 18 Arc cladding of hydraulic cylinder rods 19 Electroslag cladding of worn out forging dies 19 Anticorrosion electroslag strip cladding 20 Flux-cored wires for surfacing of parts operating under different types of wear 20 Computerised system for high-frequency peening of welded joints 22 Ultrasonic device for monitoring of stresses 22 Laboratory for strength of welded structures 23 Pulse-plasma coating deposition 24 Pulse-plasma hardening of tools and machine parts 24 Electrolytic plasma treatment 25 Technology for friction stir cladding of copper and its alloys 26 Technology for argon-arc cladding of steam turbine blades of 15Kh11MF type steels 27 Technology for repair of wagon axles and other components by the plasma arc metallising method 27 Technology for EBW of light alloy tanks and other shell structures with wall thickness of up to 150 mm 29 Technology for EBW of aluminium alloy pistons having an oil cooling cavity around a combustion chamber 29 EBW of aluminium alloy ribbed heat exchangers (radiators) 30 Technology for EBW of high-strength aluminium alloys with programmed heat input 30 Technology for EBW of precision parts and sealing of casings of electric vacuum devices 31 Technology for EBW of sheet structures with simultaneous feed of filler wire to the weld pool 31 Electron beam technology for fabrication of ribbed sheet welded structures 32 Technology for fusion welding of foam aluminium 33 Combined technology for manufacture of braze-welded impellers of centrifugal compressors 33 Combined technology for repair of gas turbine engine blades 34 Technology for hard-facing of the zone of compression cavities in aluminium pistons using additive materials 34 Technology for repair and reconditioning of worn out pistons and other machine and mechanism parts 35 Electron beam welding control equipment 35 Argon-arc non-consumable electrode spot welding 37 Adhesion-bonded technology for repair of body parts 38 Automated thermal straightening of welded thin-sheet structures 38 Technology of manufacture of welded large-sized stiffened panels and shells of light alloys 39 Gun for resistance spot welding 39 Gun for electric arc spot welding with wire in СО2 40 Measuring system for determination of residual stresses in elements of structures using the ESPI method 41 Electron shearography - express method of non-destructive quality control of structure elements 42 Computer program "Thermal Straightening of Buckling Distortions" 42 Computer program "Welding of Multi-Pass Circumferential Weld" 43 Computer program "Welding of Tube Sheet" 44 Department of Metallurgy of Welding and Welding Consumables 47 Equipment and technology for manufacture of flux-cored wires 49 Equipment, technology and materials for welding of vertical welds 50 Equipment, technology and materials for welding horizontal welds 51 Technology, equipment and welding consumables for electric arc position welding of pipe butt joints. Complex STYK 51 Electrodes ANO-4I of new generation 53 Electrodes ANO-11 for welding critical structures 53 Electrodes ANO-12C for welding critical structures 54 Electrodes ANO-27 for welding critical structures 54 Electrodes ANO-36 for welding critical structures 55 Electrodes ANO-37 for welding critical structures 55 Ultra-low hydrogen electrodes ANO-100 for welding structures of HSLA steels 56 Electrodes ANO-101 for welding critical structures 56 Electrodes ANO-103 for welding critical structures 57 Electrodes 48KhN-4AN for welding critical structures 57 Electrodes 48KhN-5AN for welding critical structures 58 Flux-cored wire PP-AN57 59 Gas-shielded flux-cored wire PP-AN63 60 Gas-shielded flux-cored wire PP-AN67 61 Gas-shielded flux-cored wire PP-AN70M 62 Gas-shielded flux-cored wire PP-AN8 63 Self-shielding flux-cored wire PP-AN3 64 Self-shielding flux-cored wire PP-AN7 65 Self-shielding flux-cored wire PP-AN19N 66 Self-shielding flux-cored wire PP-AN60 67 Agglomerated flux 48ANK-54 for welding 68 Agglomerated flux ANK-561 for welding 69 Agglomerated flux ANK-57 for welding 69 Agglomerated flux ANK-40 for surfacing 70 New method of quantitative determination of susceptibility of structural steels to hydrogen embrittlement 71 Automated analyzer of diffusive hydrogen in weld metal made by fusion arc welding 71 Analytical laboratory of welding consumables 71 Technology of consumable electrode shielded-gas welding using activating fluxes 73 Technology of A-TIG welding of steels without edge preparation with a possible application of special autopressing 73 Technology of multilayer argon-arc welding of hardening high-strength steels using non-austenitic wires without preheating and heat treatment 74 Argon-arc welding of joints of high-strength multi-layer steels in similar and dissimilar versions 74 Technology of argon-arc welding and surfacing without preheating of steels with an increased content of carbon 75 Technology of argon-arc hardening by surfacing of disc harrow cutting edge 76 Technology of local energy-saving argon-arc treatment of steel structure elements 76 Pulsed-arc MIG/MAG welding of enameled products using controllable conditions of heating and cooling 76 Technologies and torch for narrow-gap gas electric welding of steels 77 Automobile light-weight high-pressure cylinders 78 Technology of manufacturing light-weight welded cylinders 79 Express-method to detect regions of plastically deformed metal in structures 79 Single-step electron beam technology of deposition of graded thermal barrier coatings 80 Production electron beam unit UE-207P 80 Pilot production electron beam unit UE-204 81 Laboratory electron beam unit UE-209 82 Embedded-electrode arc welding 84 Adhering glass backing for forming the reverse side of the weld in manual and mechanized arc welding 85 Low-hydrogen welding flux of AN-60SM grade 86 Mechanised solid self-shielding arc welding of cast iron without preheating and postweld heat treatment 87 Technology of repair welding of railway rolling strock components 87 Semi-automatic machine for flux-cored wire underwater welding 88 EPS-AN1 electrodes for underwater welding 89 ANR-T18 electrodes for underwater oxy-arc cutting 89 PPS-AN2 flux-cored wire for underwater welding 89 PPR-AN3 flux-cored wire for underwater cutting 90 Mechanized site welding of a large-sized vacuum chamber made from high-alloy steels 91 Welding of large-sized simulators of space environment 92 Assembly, welding and erection of spherical isothermal cryogenic tanks with a capacity of 1400 m3 93 Technology of welding isothermal tanks of steels ON6 and ON9 for liquefied gas storage 93 Technology, materials and methods of construction of intricate monumental sculptures 94 Welding of structures made from refractory and reactive metals 95 Electron beam welding of heat-resistant alloys on nickel and titanium base 95 EBW of single-crystal tubular monofaced surface billets made from polycrystalline initial material 96 Electron beam welding of single crystals 97 Diffusion welding of metals and alloys 98 Diffusion bonding and brazing of dissimilar materials 98 Repair welding of steam and gas turbine blades made from high-quality steels with 13 % Cr 99 Repair surfacing of gas turbine blades made from high-nickel alloys 99 Repair technology of vessels-storages of sulfuric acid 100 Electroslag welding of stainless steels 101 Electroslag remelting of stable-austenitic steels for elements of cryogenic structures 101 High-temperature laser dilatometer 102 Nickel-free high-strength steel of 03Kh13 type 102 Weldable high-chromium nickel-free steel 04Kh19AFT of general purpose 103 Welding consumables and technology of welding of high-manganese steel of 110G13L type 103 Universal electrodes for welding high-alloy steels in all spatial positions 104 Universal electrodes for welding high-alloy heat-resistant dissimilar steels 104 Coated metallic electrodes for manual arc welding of corrosion-resistant steels 105 Coated metallic electrodes for manual arc welding of corrosion-resistant steels 105 Coated metallic electrodes for manual arc welding of combined joints of austenitic steels with pearlitic steels 105 Aerosol activating fluxes for TIG welding of steels and alloys 106 Documentation on welding, heat treatment and quality control of welded joints, technological equipment of heat electric stations, heating boiler rooms, heating and distribution systems 107 Technologies for melting titanium ingots from underseparated titanium sponge in sectional mould using high-frequency heating 108 Resource-saving electroslag technology for processing and refining of non-compact metal-containing materials 108 Technology and equipment for refining of crude rare-earth metals 109 Technology and equipment for refining of master alloys 110 Plasma arc technology and equipment for processing of metallic and non-metallic materials 110 Plasma technology for ladle treatment of steel 111 Equipment, technology and single-crystal ingots of tungsten and molybdenum grown by plasma-induction zone melting 112 Unit for production of amorphous and nanocrystalline materials by the spinning method 113 Plasma heating system 113 Plasma-arc welding of large-size parts of carbon materials to metals 115 Physical-chemical inheritance of materials 115 Technology for restoration of crankshafts of automobile engines 117 Hard-facing of crankshafts 117 Technology and equipment for production of spherical particles of fused tungsten carbides 118 Hard-facing of wear-resistant bimetal plates 119 Hard-facing flux-cored wires 120 Hard-facing flux-cored strips 121 Tungsten carbide strips 122 Apparatus for hard-facing of charging equipment of blast furnaces 123 Mobile system for registration of welding process parameters 124 Neural networks and fuzzy logic in the systems of automatic control of the resistance welding process 126 Advanced technology of pulsed flash-butt welding of rails 127 New technology and equipment for pulsed flash-butt welding of railway frogs 128 Flash-butt welding of large-section rolled stock 129 Advanced technology of underwater flash-butt welding of off-shore pipelines 130 Technology of automatic flash-butt welding of pipelines 131 Technology and equipment for MIAB welding of automotive parts 132 Technology and equipment for MIAB welding of hollow and solid parts 133 Technology and equipment for friction welding of dissimilar metals and alloys 134 Resistance welding of items of steel, aluminium, copper and composite materials 136 Flash-butt welding of products of alloys based on aluminium, magnesium, titanium, stainless and high-temperature steels and alloys 137 Technology and equipment for flash-butt welding of reinforcement bars 138 Technology and equipment for flash-butt welding of cutting tools 139 New equipment for pulsed flash-butt welding of rails 140 Equipment for automatic flash-butt welding of pipes 141 Adaptive welding tractor for single-pass arc welding of thick-walled items 144 System of technical vision for arc welding 144 Restoration of performance of steel cylindrical tanks for storage of oil and oil products 146 Electrochemical microprocessor-based system for corrosion monitoring of main pipelines 146 Rotary unit for brazing, diffusion bonding and heat treatment in vacuum 148 TIG welding of titanium and its alloys in argon atmosphere using flux-cored filler wire (TIG-FW) 150 TIG welding of titanium and its alloys over the flux layer (TIG-F) 150 Narrow-gap magnetically-impelled TIG welding 151 Electron beam welding of g-titanium aluminide 151 Press welding of dissimilar metals in vacuum 152 Semi-automatic device M30 for mechanised TIG welding 152 Titanium alloys in medicine 153 Computer system to design technologies for welding light alloys 154 ArcWeldSys. Arc welding of structural steels. System for selection of welding consumables based on computer modelling of main characteristics of a welded joint 154 Computer system to design technologies for repair and hardening of metallurgical equipment parts 155 Computer system for evaluation of strength and life of pipelines with erosion-corrosion wear 155 Computer system for examination with training elements 156 Expert system for design of mechanised electric arc surfacing technologies 156 Computation-information system for hygienic characterisation of welding fumes 157 Databank of welding parameters 157 Database "Аtlas of TTT diagrams for structural steels" for prediction of their microstructure and mechanical properties in laser welding 158 Electron beam hardware "Universal" 160 Mobile work place of cosmonaut 160 High-efficiency processes for welding and cladding of copper and its alloys 162 Technology and equipment for automated horizontal and vertical welding under field conditions 162 Technology for repair welding of damaged members of large-size all-cast structures 164 Technologies for restoration of railway wheelset elements by cladding 164 Technologies for restoration of tram wheelset elements by cladding 165 Consumables for welding of high-strength low-carbon alloyed steels with s0.2 >> 600-900 MPa 166 Line for production of straight-seam pipes of water gas pipeline range 20-76 mm in diameter and special-purpose pipes with wall thickness decreased down to 1.2-1.5 mm 167 Equipment for production of thin-walled spiral-seam pipes 75-1600 mm in diameter with wall thickness 0.5-4.0 mm 167 Method and elements of technology for CO2 welding of sheet steel 169 Technology and equipment for mechanized welding methods with alternating pulse feed of shielding gases and modulation of welding current 169 Specialized arc unit 170 Multipurpose power supply for consumable-electrode arc welding methods 170 Power supply for consumable-electrode pulse-arc welding with automatic stabilization of power parameters of the process 172 Power supply TDFP-1250 for automatic submerged-arc welding 173 Device for pulse stabilization of AC welding arc 174 Unit for synergic control of submerged pulse-arc welding 175 Technology and equipment for all-position automatic welding of fillet welds 176 Methods and technologies of repair and restoration of critical building metal structures after their long-term service based on the results of their examination 176 Technology of repair of a blast furnace in KGMK "Krivorozhstal" 176 Flexible stops of composite bridges 177 Tubular welded structures of the exhibition pavilion 178 High-strength sparsely alloyed steel for bridge and building structures 178 Investigation and selection of sparsely alloyed steel for bridge-building 179 Scientific-technical publications of the E.O. Paton Electric Welding Institute 180 Versatile sensor UDS-55/1 for electric parameters of welding 182 Low-amperage welding simulator MDTS-05 182 Mobile photovoltaic electric welding system 183 Modular resonance sources of welding current 184 CASPSP software for computer simulation of plasma spraying process (Version 3.11) 186 New emission system with tablet LaB6 cathode 188 Range of KL-109, KL-110 and KL-111 universal machines for EBW of large and heavy workpieces 189 KL-113 universal machine for EBW of large workpieces 190 KL-114 machine for heating, degassing, pouring and vibration compaction of granules in capsules with subsequent hermetic sealing by means of EBW 191 Universal KL-115 machine for EBW with 7-axis motion system 193 Universal KL-118 machine for EBW with 7-axis motion system 194 Universal machine for electron beam welding. Model 101 196 Universal machine for electron beam welding. Model 102 197 Machine for precise EBW of small workpieces. Models 103/112 198 Machine for EBW of steam gate valves. Model 105 199 Universal machine for electron beam welding. Model 106 200 Machine for continuous electron beam welding of bimetallic saw blade strip. Model EWS-101 200 Machine for EBW in local vacuum of cut-in elements of large diameter shells. Model EWS-104 201 Continuous trimetallic strip welder. Model EWST 203 120 kV/6 kW electron beam system: gun + power source + control system 204 Cycle type machine for EBW of gear components for the automotive industry. Model UL-157 205 UL-178M machine for EBW of tubes to tubesheets of heat exchangers 206 Powerful electron beam welding units 207 EB gun for internal radial butt welding of tubes 208 Real-time automatic seam tracking and observation system RASTR for EBW 210 Welding electron beam analyzer 211 Closing of circumferential welds of thick steels 212 Electron beam melting of titanium alloys 214 Electron beam melting of titanium sponge blocks 215 Surface melting of ingots by the electron beam 215 EMA-3 equipment for monitoring and diagnostics of large-size parts during operation 217 Filtration-ventilation unit TEMP-2000 218 Portable low-voltage ventilation units TEMP-NV and TEMP-NV-M 218 Microplasma spraying of coatings for endoprostheses 220 Deposition of carbide coatings from salt melts 221 Machine KYIV-S for supersonic air-gas plasma spraying 221 Machine PERUN-S for detonation coating 222 Machine MPN-004 for microplasma spraying of coatings 223 System VEDN-1 for high-velocity electric-arc spraying of coatings 224 Powders and flux-cored wires of the AMOTEK series for thermal spraying of coatings 224 New technologies for laser welding of structural steels 226 Laser cutting of metallic and non-metallic material sheets and plates 227 Laser cladding of steel, cast iron and copper alloy parts 227 Custom-made equipment and technological systems 228 High-frequency generators for induction welding, brazing and electrothermy 229 Library of the E.O. Paton Electric Welding Institute is your partner! 231 Test laboratory of polymers 233 Laboratory of mechanical tests 234 Plasma hardfacing of parts of pipeline stop valves and pumps 235 Mechanized hardfacing of pipeline stop valves 235 Restoration of shafts by plasma-arc spraying 235 Installation UN-134 for thermal spraying 236 Professional training, improvement of qualification and attestation of welding industry personnel 237 Index 239